No. 2524 – Webb's prototype 0-8-0 coal engine

NickB

Western Thunderer
When the LNWR decided it needed an eight coupled engine for its heavy coal traffic, before committing to large-scale manufacture, Webb built two prototypes. No. 2524 was simple expansion, and no. 50 was compound. The compound was decided on and no. 50 was followed by the A class, but there was no suggestion that No. 2524 was a failure because it, along with the rest of the class, served for many years and they all, simple and compound, eventually morphed into the simple “Super D”.

So why model a prototype? It was the tender wot dun it. I had most of the parts for a Webb tender (left over from the Precedent described elsewhere on this board), but only the earliest 0-8-0s ran with them. After the excitement of building a loco, I find the tender is, well, a bit humdrum, so there was every incentive to make maximum use of existing parts. So it had to be a loco that hauled a Webb tender.

And why no. 2524? Because I preferred its looks. The compounds (no. 50 and the A class) had outside cylinders which were steeply inclined, and that and the short conn rods gave them almost a toy-like look. I know there are a number of models of the A class in various scales, so I don’t suppose everyone shares that view.

Anyway, the choice was made. I like the clean, purposeful looks of the simple engine, and inside Joy valve gear would be an interesting challenge. Over the years I’ve done most of the major valve gears but Joy gear is missing from my portfolio.

Screenshot 2026-05-28 185245.png

I started the project by creating a CAD model of the chassis parts. It’s not a complete model down to the last nut and bolt, and where there are identical or mirror image copies of the same component I don’t put them all in. It is easy to do in Fusion, but on the screen it just adds to the clutter. I only do enough to help me decide how it should be assembled, check on fits and clearances, and provide me with the data for some of the manufacturing methods.

As with the previous loco, I intend to try out some of the new manufacturing methods that are now available, but we will come to that later. Enough waffle, it’s time to start cutting metal.

If you're sufficiently interested, here is a lo-res animation of the Joy valve gear. I didn't need it, but with Fusion I can do it, and creating it occupied a cold and miserable day last winter when the workshop wasn't in the least bit attractive.

Nick
 

simond

Western Thunderer
Nick,

I was sufficiently interested, and thoroughly enjoyed your valve gear sim.

I hadn’t really thought about it but the dieblock must do a fair percentage of the engine mileage…

which I suppose gets me thinking about the relative merits, wear, longevity, etc of a marginally lubricated pin and bush compared to the reversing sliding of the dieblock and its associated guide, whose lubrication would not be better, and which would be very prone to ash & dust contamination.

anyway, I shall watch your build with interest!

best
Simon
 

NickB

Western Thunderer
SImon,

That's a very interesting question and one that hasn't appeared in anything I have read on the various steam locomotive valve gears. Joy valve gear on the 0-8-0s and some other LNWR classes survived well into BR days, so service life and any costs it incurred evidently were not seen as a problem. It is also well understood that through most of that time the expectation was that the loco and shed crews would do whatever was necessary to keep their locos working, and if that included regularly inspecting and cleaning the dieblock, so be it.

It is also a twentieth century question. In Webb's time, if the CME decided on Joy valve gear, Joy valve gear it was, but if the shed was putting in extra hours keeping it working well, that information probably never found its way upwards in the organisation. Some people have expressed surprise that Webb went as far as comparing simple and compound expansion before deciding on compound. Such experiments were still unusual then.

Actually it is probably a twenty first century question. I've been reading Phil Ruffles' book The History of the Rolls Royce RB211 Turbofan Engine (as a very young and junior engineer I worked for Phil, but I don't get a namecheck in the book). What comes across is how so many problems were met with a "let's try this and see if it works" approach, rather than a careful study of the evidence and working from there. And that on a device on which the lives of millions of air passengers depended, and indeed the life of the company (spoiler alert: RR crashed).

Nick
 

Mike W

Western Thunderer
Well, having read Nick's posts on here for a long time, about his exploits with more than one Lady of the Lake (Problem) and his enthusiasm for them, and the Webb 1800 tender, plus a couple of hints he dropped ... I was absolutely certain that would be his next engine! This one will be fascinating. It's been a long time since I studied detail drawings, but maybe those dieblocks in the weighshaft (hope I got those terms right!) were bolt-in replaceable?

Mike
 
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