Big Train James
Western Thunderer
At the 60.5:1 ratio, your motor will be the same length as my 19.5:1 version pictured above. They both utilize the shorter "universal" gear head housing, even though neither gear train uses all the space available.Sadly these are pretty much the same size as Jims but a much higher ratio, although I'm sure you can open them up and change the ratio downward if needed.
You might even be able to take the whole gear head off or cut it down if there's no other option.
The 60.5:1 version is simply the 19.5:1 version with two additional compound stage gears added. All the stage gears stack on a pair of axles, and slide on and off easily. So yes, you can change the ratio very easily. You would need to reposition the final gear that is an interference fit on the output shaft, but that is should be a straightforward operation. Or you can substitute the final gear and output shaft assembly from a 19.5:1 version motor if you have one available (I do, although mine may require a swap of bushing for bearing).
Here are some photos of the innards. In the first photo, it's the 1804:1 motor on the top, 19.5:1 on the bottom. The 1804:1 motor features ball bearings on the output shaft, while the 19.5:1 motor has bronze bushings.



The shaft on the right has the ball bearing, the shaft on the left uses a bronze bushing which is still seated in its pocket to the right of the motor pinion gear in the second photo above.

And the bearing versus bushing in the housing cover....


It strikes me that the "ring" housing could be chucked up in a lathe and parted off to reduce its length, and the drive shaft could likewise be shortened. Whether any of that would get the motor and gear head down to a size that would fit in your application is another story. Between us, we should have the parts if you ultimately decide to give it a go.


